Relating to transport, rather a lot goes into ensuring every thing runs easily. From the preliminary order proper by to the ultimate supply, numerous steps impression the effectivity of your transport course of.
One operation firms usually overlook is repalletizing.
This easy step could also be obligatory for a couple of causes. Whether or not you must transfer objects between pallets for storage, to adjust to freight rules, or for one more goal, you may wish to repalletize your merchandise as effectively as attainable.
The issue? Automating a repalletizing course of can appear complicated. Typical automation options will be inflexible. The objects you must repalletize could change every day so an rigid answer simply will not work.
There’s a method to repalletize shipments shortly, effectively, and simply. Learn on to seek out out about it.
Repalletizing is the method of eradicating the contents of 1 transport pallet and transferring it to a different. It’s the mixture of the duties of palletizing and depalletizing. It may be carried out manually or mechanically with a robotic or different autonomous answer.
There are numerous causes you may must repalletize your shipments.
Altering transport necessities — Think about you needed to change your transport container or automobile. You could want to alter the form of an already loaded pallet to suit extra pallets into the brand new container dimension.
Authorized rules and necessities — Typically, the native freight necessities specify specific pallet sizes or sorts.
High quality inspection — You could want to maneuver objects between pallets so you’ll be able to carry out high quality checks on every product. Right here, you’d carry out these checks in the course of the repalletizing course of.
These are only a few causes. We introduce much more under.
Why is repalletizing vital for you?
Whether or not or not you’ve got a urgent want for repalletizing, there are some important advantages to adopting the method.
There could also be alternatives so that you can repalletize inside your facility that you just hadn’t thought of earlier than.
Listed here are 3 causes palletizing is so vital for a lot of companies…
Repalletizing helps cut back stock prices
One widespread profit that firms generally overlook is stock administration. Repalletizing can cut back your stock and storage prices by decreasing the unfavorable results of partial ordering.
Over time, partial pallet ordering has turn into an increasing number of common. That is the apply of solely ordering the precise quantity of a selected product that you must fulfill your orders, decreasing “simply in case” stock build up in your warehouse.
The issue with partial ordering is that it means you need to retailer pallets that aren’t full. Repalletizing permits you to mix orders onto the identical pallet for extra environment friendly storage.
Repalletizing improves transport effectivity
One other profit is fewer transport delays. When your pallets will not be full, it could actually take longer to load and unload them. This will trigger delays within the transport course of, making it extra expensive and inefficient.
Repalletizing might help ease this downside by offering a constant approach to make sure all pallets are full and able to ship.
Repalletizing reduces transport harm
A remaining profit is for high quality management. If you ship objects on partial pallets, there’s a larger danger that these objects will transfer and be broken.
By repalletizing the contents of your partial pallets for transport, you enhance the soundness and structural integrity of your total order. It is simpler to safe the pallet contents. Full masses are what pallets are designed for. This implies your shipments are much less more likely to be broken in transit.
How repalletization impacts your backside line
You could ponder whether repalletizing your shipments can be an additional price that eats into your earnings.
The excellent news is that repalletization can prevent cash.
By consolidating your stock, you cut back storage prices and the area wanted to retailer merchandise and uncooked supplies. Repalletization additionally reduces the necessity for guide dealing with, decreasing the impression of human error and the ensuing expensive harm to merchandise.
You additionally cut back the labor prices related to choosing, packing, and transport merchandise. These operations account for over half of warehouse labor prices so the financial savings you may make listed here are enormous.
5 compelling advantages of utilizing a cobot to repalletize shipments
The query is… how do you repalletize effectively?
Collaborative robots are more and more used for palletizing and depalletizing duties in a spread of industries. Their capability to be shortly reprogrammed makes them an ideal answer for fast-moving firms with altering repalletization wants.
5 compelling advantages of utilizing a cobot to repalletize your shipments are:
Consistency — Cobots can place objects onto a pallet in a much more constant method than human employees.
Flexibility — Redeploying a cobot to a brand new job is fast and straightforward. This implies a cobot can simply sustain with the altering wants of your warehouse.
Price-effective — Cobots will not be as expensive as different palletizing automation options, making them very accessible even for small firms.
Secure — Not like typical automation options, cobots are designed to work safely round people, making them preferrred for busy warehouse environments.
Simple to make use of — Nearly anybody can reprogram a cobot with little or no coaching. This reduces a variety of the friction related to typical robotic automation.
Why one UK logistics firm wanted to repalletize their shipments
Considered one of our shoppers at Robotiq is a UK logistics firm. They wanted to repalletize their shipments as a result of their present European pallets weren’t compliant with present UK norms.
This was inflicting the corporate issues. They had been experiencing points with damages to merchandise. There was additionally issue loading and unloading pallets onto vans.
To unravel these issues, the corporate determined to repalletize their freight to evolve to UK requirements.
With the assistance of the Robotiq Palletizing Answer, the corporate saved time, cash, and a variety of work by repalletizing with a cobot.
Discover out concerning the Robotiq Palletizing Answer on our product web page.
What can be the advantage of repalletizing in your corporation? Inform us within the feedback under or be part of the dialogue on LinkedIn, Twitter, Fb, or the DoF skilled robotics group.